Data Historian

With the real knowledge at your fingertips you can use the information to speed fault finding processes and to aid sound business decisions. Lean engineers will work in tandem with you to understand your requirements and present the information in a suitable, meaningful and comparative fashion so that trends are clear and discrepancies are obvious. A variety of formats can be used to present the data including graphs, contour plots, mimic diagrams and histograms, and the data can be presented on different machines, lines, shifts or products.

With Advanced Data Historians making knowledge and insight available to management personnel, most companies see real business benefits.

Lean offers expertise in the design and integration of the following Advanced Data Historians and Databases:

OSISoft PI Microsoft SQL
PlantWiki Oracle
Honeywell PHD AspenTech InfoPlus.21
ICONICS Hyper Historian Wonderware InSQL
ABB Knowledge Manager Citect Ampla

EMI

Lean Enterprise Manufacturing Intelligence solution translates manufacturing data from the plant-floor into actionable intelligence for decision makers at the enterprise and business level.

Our Manufacturing Intelligence suite of solutions enable users to overcome business challenges, resulting in increased profitability, streamlined business efficiency and a strengthened loyalty to customers and vendors.

Lean EMI allows you to collect manufacturing-related data from across your plant, transfer it to your business systems and use it to create reports, analyses and visual summaries. Manufacturing Intelligence strategies leverage a suite of reporting and analysis tools, interfaces and dashboards designed to deliver contextual, localized, role-based information to help you improve your process. When given new structure or context, these data allow users to easily find the information they need, regardless of its source. This real knowledge drives business results across the enterprise. And our Technologies will help you to make it happen.

Lean EMI performs five core functions: aggregation, contextualization, analysis, visualization and action. For this purpose, our EMI solutions correlate data from a variety of sources; data regarding quality, manufacturing, and inventory. So you can analyze it and make timely decisions. By delivering the right information to the right people at the right time, our solutions enable real-time decision making on the shop floor while supporting long-term continuous improvement initiatives.

For large manufacturing operations with multiple plants even in different locations, Lean EMI solution addresses needs from planning to production, quality assurance, maintenance, asset and inventory management.

Help to Manufacturer

  • Combining multiple sources of information in the same report allows you to discover trends across disjointed systems in real-time.
  • With full time automated operation, reports are delivered with the right information to the right person at the right time.
  • Shortens the implementation time for greater return on investment and lowers total cost of ownership for multiple industries and applications.
  • Enables more efficient interaction with data to quickly get to the root cause of problems.

Benefits

Overcome economic challenges
  • Reduce costs
  • Optimize production capabilities
Improve sustainability results
  • Conserve energy (Reduce Energy Consumption)
  • Minimize waste
  • Bolster best practices and regulatory compliance
Increase global competitiveness
  • Aggregate manufacturing information across all assets and resources
  • Reduce demand forecast errors
  • Assure customer commitments and satisfaction
Increase production agility
  • Shorten product development and launch cycles
  • Monitor production variants
  • Enhance overall product quality
  • Overcome asset constraints
  • Maximize resource utilization

EAMI

Enterprise Asset Management is an integrated plant operation solution that enables companies to operate plants more smoothly by keeping equipment running at the lowest cost. Integrating different software with enterprise asset management software is a critical step that companies need to take in order to get a handle on expenses, and to be able to execute better management on an ongoing basis.

Lean Automation’s Enterprise Asset Management Integration solution enables communication between EAM/CMMS systems and provides a mechanism for Real time Condition Based Monitoring. We provide computerized maintenance management systems (CMMS) and other maintenance management solutions as part of our Enterprise Integration offering, all to help increase your uptime and reduce your maintenance costs while decrease longevity of equipment. This system could help you to reduce your total cost of ownership. Our platform-independent approach ensures that we deliver the best solution for your operations, without bias for any particular technology.

Benefits

  • Shift from reactive to proactive maintenance through CBM.
  • Workload reduction on current workforce resulting in greater productivity, less turnover, cost savings and co-worker development.
  • Reduced need for regulatory inspection
  • Reduced Workforce: Eliminates the need for plant technicians to manually collect meter readings and then manually enter the results into the CMMS / EAM systems
  • Intelligent Inventory Management
  • Improved reliability would uncover additional capacity as redundant standby equipment could be put to use in production.
  • Implementation of Reliability Centered Maintenance (RCM) strategies which involves On-Condition and Complete maintenance within Schedule, Locating failures and One Time Change in System.
  • Coherent Real-time Data collection
  • Comprehensive maintenance database creation, including significant Alarms & Events in their particular order and time.
  • Improved overall skill level and technical knowledge
  • Enables maintenance supervisor or manager to optimize planning with better visibility into actual equipment condition
  • Reduction in unplanned downtime by achieving greater asset reliability and availability

Features

Our EAMI solution is compliant to open industry standards including OPC DA, A&E, HDA, and UA and has the following technical functionalities

  • Complete Enterprise Asset Information
  • Real-Time Condition Based Monitoring
  • Work Order Generation through historian and Alarming
  • Analytics (EEMUA 191 Based Analysis Tools)