Saving energy, taking care of the environment and keeping the nature clean has always been on the top of aims of the best cement plants. Also, in the competitive cement production market, technology improvement is vital to increase production and revenue. While you face the significant challenges of globalization and increasingly stringent environmental regulations, you must ensure exacting quality standards, increasing production – while avoiding downtime and energy waste.

Lean’s industry specific solutions can optimize your cement operation, Lean steers your real-time operations to drive production efficiency, improve quality, and implement best-practice standards. From this upfront consultant and guidance role Lean moves to defining the functional requirements, design, testing, implementation, and sustainment. Lean delivers solutions in the automation technology space from shop floor to the top floor against a backdrop of continuous improvement.

Lean has implemented Greenfield and Retrofit projects in Cement that focus on delivering business and operational benefits such as:

  • Yield Improvement/Productivity Optimization
  • Process Control Improvements
  • Product Genealogy/Inventory Control/Material Tracking
  • Quality Management/Knowledge Management
  • Downtime & Delay Reduction
  • Energy Management
  • Data Reconciliation and Validation
  • Benchmarking and De-bottlenecking

Lean Automation has recently entered into a strategic partnership with JamCem, a UK based cement industry consultant to develop a joint intellectual property for the optimization of energy, production, quality and maintenance. In addition to this Lean Automation would also be availing the consultancy services from JamCem to help cement manufacturers to improve their bottom line

Why Lean

  • Extensive Cement industry Knowledge
  • Extensive Reference Base – Open to Visit
  • Guaranteed Return on Investment (ROI) by engaging Lean Centre of Excellence
  • Best – Fit Solutions
  • Effective Global and Local Support
  • Comprehensive Training for users and engineers

Lean has focused on maximizing plant performance through innovative process control system solutions. Our wide range of experience and in-depth knowledge of process control in the Oil& Gas makes us highly qualified to provide integrated control system solutions and services. Our solution can enable oil & gas companies to achieve new levels of safe, optimal performance in key operational areas and gaining unmatched capabilities to improve profitability through improved utilization, reduced energy usage and increased reliability.

Lean Automation has proven capabilities that deliver real-time information to increase efficiencies, enable faster decision-making, integrate systems and standardize processes across multiple plants. For you, business improvement might mean increased efficiency and productivity. In an industry where downtime costs more than in any other, it might mean tighter asset management and condition monitoring. You could be looking to reduce energy consumption, upgrade legacy systems or make better use of the data you generate via data mining.

Specifically developed for enterprise deployments, Lean is the choice for many Oil & Gas companies around the world.

Solutions/Application Portfolio for Oil & Gas

  • Advanced Process Control (APC)
  • Distributed Control Systems (DCS)
  • Safety Instrumented Systems (SIS)
  • Programmable Logic Control (PLC)
  • HMI, SCADA & Geo-SCADA
  • Plant Information Management System
  • Enterprise Asset Management Integration (EAMi)
  • Enterprise Application Integration (SAP, Oracle, Microsoft)
  • Energy Management Information System
  • CEMS and Process Analyzers
  • Inline/Online Blenders
  • Tank Farm Automation
  • Pipeline metering and leak detection

Engineering

We have a staff of registered professional engineers and control systems specialists with expertise in Engineering, Automation, Commissioning, and Project Management allowing our company to offer a complete and fully documented design package that meets the requirements of the end user.

System Upgrade & Migration

Lean provides Distributed Control Systems (DCS) Upgrade & Migration Services That Minimize Downtime and Maximize Productivity, Safety & Process Planning. As guardians and custodians of our clients’ assets on project and maintenance tasks, we are keenly aware of the risks associated with transitioning from one platform to another. We developed a process to migrate Distributed Control Systems (DCS) and Programmable Logic Controllers (PLC) that is both safe and effective with minimized risk. We build our foundation on the premise that a complete understanding of the operated process systems is necessary to effectively convert controls, networks, or other technologies. Our functional and operational knowledge of Honeywell TDC, Rockwell, Siemens, ABB, and other DCS and PLC legacy systems within the refinery world makes us an ideal choice to convert to newer technologies.

A Proven Track Record With

  • Emerson Delta V
  • Allen Bradley PLC 2/30, PLC 5 and ControlLogix
  • Honeywell TDC/TPS and Experion
  • ABB Masterpiece, Symphony Harmony (Bailey Infi 90), Sattcon, Symphony Melody (Hartmann & Braun Contronic P/S) and Industrial IT
  • Siemens S5 & S7
  • Yokogawa Centum CS/VP

Safety Systems

Providing Safety Instrumented System (SIS) Services to our clients. We understand the risks involved in the design of a system that must respond consistently and predictably to potentially hazardous conditions.

Why Lean

  • Extensive Oil& Gas Downstream, Midstream and Upstream industry Knowledge
  • Extensive Reference Base – Open to Visit
  • Guaranteed Return on Investment (ROI) by engaging Lean Centre of Excellence
  • Best – Fit Solutions
  • Effective Global and Local Support
  • Comprehensive Training for users and engineers

To progress and compliance with the latest technologies in the steel industry, we need to upgrade existing equipment and automation, go for new equipment, applying new technology in key processes and understanding and acting on real-time operational data in order to drive efficiency and quality in operations. Companies are also looking at vertical integration to improve visibility to manufacturing, streamline flow of data, and also link disparate data sources via data mining to find the best practices.

We provide customized solutions in all domains ranging from PLC, DCS, HMI/SCADA, Manufacturing Execution System, Energy Management and Modeling System, Overall Equipment Effectiveness, Enterprise Manufacturing Intelligence to Business Application Integration thus enabling the company to achieve overall operational excellence and maximize the true potential of real-time information while minimizing downtime.

We are looking to give you real-time operations to drive production efficiency, improve quality, reducing Downtime and implement best-practice standards. We're here to answer all your questions as below:

“How do I improve my existing equipment?”
“Do I need to upgrade my automation landscape?”
"How do I optimize energy consumption and decreasing the cost?”
"How do I go about implementing the project to ensure zero-downtime?”
"How do I connect my control automation data to ERP systems and data intelligence platforms?”

Lean renders solutions in the automation technology space from shop floor to the top floor against a backdrop of continuous improvement. Also, these solutions help to produce higher quality products with consistent metallurgical properties, while boosting yields and minimizing energy costs to reduce your cost-per-ton.

We cover the landscape of metals operations implementing projects in Primary, Secondary, Finishing, and Material Handling with a focus on delivering business and operational benefits such as:

  • Yield Improvement/Productivity Optimization
  • Process Control Improvements
  • Inventory Control/Material Tracking
  • Quality Management/Knowledge Management
  • Downtime & Delay Reduction
  • Energy Management and Modeling
  • Integration with ERP-System
  • Production Scheduling
  • Material Tracking
  • Trip Recording (Ultra Fast Data Acquisition)
  • Crew Management
  • Equipment Operation Monitoring
  • Alert Management

Lean has implemented solutions in many facets of the metals environment including:

  • Iron Making
  • Steelmaking
  • Hot Strip Mills
  • Rod & Bar Mills
  • Pickle Lines, Galvanizing Lines, Annealing Lines, Polishing Lines
  • Slitting and Cut-to-Length Lines
  • Tube and Forming Mills
  • Continuous Paint Lines, Coating Lines

We are committed and fully involved in every aspect of treating water and wastewater so that the health of the world’s population and the health of our environment remain intact.

Our reputation as one of the thriving solutions provider to the water/wastewater industry is based on our history of successful performance and references in this field. Our control and SCADA technology with RTUs oversees the water and wastewater treatment processes of some of the largest infrastructures in the world, providing access to comprehensive, real-time data and predictive intelligence from throughout the district.

We understand your challenges. Combining advanced technologies and deep industry know-how, our proven water-wastewater solutions drive greater efficiency, consistency and accountability throughout your operations. Several utilities rely on us for intelligent water operations that optimize performance and maximize return on investment.

Improve workforce safety and productivity by delivering critical information to the technicians when they need it to make better decisions. Improve governance and reporting by capturing data at the point-of-performance, eliminating time-consuming paperwork and double data entry.

Lean Water & wastewater application portfolio

  • Automated, unattended operations
  • Lift stations
  • Pump stations
  • Radio survey and design
  • Remote operations
  • Remote telemetry units
  • Sewer diversion
  • Wastewater collection
  • Water distribution
  • Water distribution and collection
  • Water irrigation systems
  • Water reclamation

Why Lean

  • Extensive Water& wastewater industry Knowledge
  • Extensive Reference Base – Open to Visit
  • Guaranteed Return on Investment (ROI) by engaging Lean Centre of Excellence
  • Best – Fit Solutions
  • Effective Global and Local Support